Archives for May 2016

How to Professionally Paint an Old Wooden Desk

May 31, 2016 by Eileen 30 Comments

Years ago, I painted an old dresser white with turquoise knobs. It looked really cute, but it was apparent that it was painted – the surface wasn’t anywhere near the quality of the furniture you would buy from the store.

There are so many tutorials online about painting furniture, and so many say that you can skip sanding or priming. Here’s my advice – don’t skip sanding, don’t skip priming, and use a high-quality paint.

Lately, I had been in the market for a new desk in my craft room. I was determined to find a good deal on an old wooden piece and then figure out how to paint the desk like a professional would.

You see, my current desk was an old kitchen table. Ash was in the process of updating my craft room with beautiful built-in bookshelves and a window seat, so it was time for my kitchen table-desk to get the boot.

I didn’t want to pay $200 for a new, modern-looking desk, so I scoured a few flea markets and thrift stores. Finally, at a Habitat for Humanity thrift store. I found a brown wooden desk that I could work with. It was originally $40, but with a 50% coupon – I paid $20.

Being that my craft room would have mostly white furniture, I decided to try my hand at learning how to paint a desk like a professional.

How to Paint a Desk White

Below is a picture from before I started painting the wooden desk.

It’s not a great picture. It had only been in the garage for about two hours, and Ash had the desk covered with tools and wood from another garage storage project. (I should have taken a better picture, but I am always so excited to start my projects that I forget.)

Preparing the Wooden Desk

Before painting the desk, the first thing I did was remove the drawers and knobs. Then I cleaned the desk really well – wiping off dust and anything else that had collected on the surface.

The next step of the desk makeover was sanding it down. To sand, I used a random orbital sander with 80-grit paper. This got the desk down to the bare wood quickly. However, even though the desk was smooth to the touch, I probably should have gone over it with 220 grit paper afterward for a more fine finish.

Here is the desk after the sanding and before painting. Notice I put the feet of desk on pieces of wood to raise it up, so I could easily sand, prime, and paint the desk’s legs.

Priming the Wooden Desk

After I was finished sanding, I wiped the desk down again to get all of the sawdust off. You can use a cheese cloth for this or even paper towels. Next, I was ready for the primer.

Priming Materials

I had a 2-gallon bucket of indoor/outdoor primer leftover from painting the shed last summer, so I was all ready to go.

I used a large roller brush for the desktop. Then I used a small roller brush and a 1-inch brush for corners and tight areas.

In addition, I used an 1-inch foam brush for the rungs.

If you are wondering what the most challenging part of how to paint a desk is – it was painting the rungs. The rungs on this desk were in such close proximity to each other.

As soon as I would paint one side of the rung, paint would build-up on the bordering sides.

I would then smooth this, and once again, the bordering sides would have some build-up, continuing the cycle.

Thus, I had to very meticulously spend time painting the desk rungs, being careful not to use too much paint and being conscientious about going around and around to smooth everything.

If your furniture has a design like this, be sure to leave lots of time (and have plenty of patience).

Also, since the foam brush put on such a light coat of primer, I knew I would have to do at least two coats on the rungs of the desk I was painting.

After two coats of primer on most of the surfaces (I did 3 on the top of the desk as well as the rungs), I was happy with the results and continued on to painting.

Painting a Wooden Desk White

After priming, I was ready to start painting. I was already happy with how the white primer was looking and was excited to finish up the project.

Using a High-Quality Paint

For this, I used a high-quality enamel paint (urethane acrylic satin).

This type of paint differs from regular paint in that the paint pigments are floating in a urethane solution so it dries to form a very hard, protective surface – much like how polyurethane dries.

It is expensive (about $50 a gallon), but its recommended for furniture that gets a lot of use. (Also, I only used about 1/3 of the can painting the desk, so I had a decent amount left for future projects.)

Applying the Paint

To apply this special paint on the desk, I used a foam roller brush.

It is recommended to use a foam brush with this type of paint to give it a smooth finish.

If you use a regular nap roller (like the ones you use when painting walls), it will soak up and waste a lot of the paint, and it leaves a textured finish.

In addition to the foam roller brush, I also used a 1-inch foam brush for the rungs and tight areas.

I applied a thick topcoat on all of the surfaces of the desk, taking my time with the rungs.

After it dried, I put a second coat on the top of the desk only. This provided extra protection on this surface since it would get a lot of wear and tear.

Also, this probably goes without saying, but if it’s a windy day, paint your furniture in the garage if you can, so particles don’t blow and stick to your piece.

Here’s how the painted desk turned out:

The White Painted Desk

The surface of the painted desk had a nice protective enamel that made it easy to wipe, and it looked professional painted.

However, the painted desk still looked like there were ridges in the wood; it wasn’t a sleek, smooth finish like the brand-new furniture you buy directly from the store.

Don’t get me wrong, I was still very happy with the way the wooden desk turned out. However, in hindsight, when I sanded the desk down to the bare wood (even though the wood felt smooth to the touch), I probably should have gone over it with 220 grit paper for a more fine surface.

The 80-grit paper quickly got the old finish off, but the 220 would have given it a smoother seal.

I still loved the way the painted looked – it was a welcome addition to our bright, airy craft room, and I learned exactly how to paint a desk.

Here’s a side-by-side view of the before and after pictures of how to paint a desk. Not bad, right?!

Time & Cost of Painting a Wooden Desk

The time span of painting the desk was the course of a week – including dry time and airing out time. The paint fumes were not strong, but a little extra time never hurts.

The total cost came to $70. The desk was $20, and the paint was $50. We had previously purchased the primer and the painting materials, so that wasn’t a cost for us.

And, there was primer and paint leftover for the next project 🙂 If you are wondering how to paint a desk like professional, these tips and tricks should definitely set you on your way, keeping you loving your professional-looking piece for longer.

How to Install Shed Siding and Roofing (Phase 2)

May 22, 2016 by Ash 11 Comments

Everyone has been asking for the nail-biting conclusion on how to build a shed, so here it is! If you missed the first part, check out Shed Project Part 1.

My plan of building a shed from scratch has come a long way from some sketches on Post-It notes. I started on the shed’s foundation with concrete blocks. Then, I worked my way up through the shed floor and got the wall frame standing firm. If you haven’t read Part 1, be sure to check it out!

After a short break to work on some side projects around the house, it was time to continue building the shed so I could move the riding lawn mower out of the garage.

How to Build a Shed – Installing T1-11 Shed Siding

With the shed wall frame in place, it was time to install the exterior siding part of building the shed.

I used T1-11 plywood siding for my DIY shed.

T1-11 siding is very popular wood paneling siding for sheds. T1-11 plywood is thick enough to be used as the actual wall itself (versus using a thinner plywood sheathing and separate siding).

Also, T1-11 siding (similar to the T&G plywood used for the floor) also has special grooved endings to help the sheets overlap and make a tighter seal at the seams.

Installing the shed siding for your framed structure does more than just enclose it.

At this stage, the framed walls were still wobbly and were not square with each other. The shed siding corrects all of this for you.

When you install the first piece of shed siding onto each wall panel, you use that first piece to align the edge of the wall panel.

Once the wall panel is aligned with the shed siding, you nail them together and that wall panel is squared and locked in place.

Getting Ahead of Myself

Remember earlier when I said I used L brackets to tightly secure the 4 wall panels together, and it backfired?

Well, prior to installing the shed siding, my shed wall panels were not wobbly. They were held very firmly in place because of the L brackets at the corners.

It took me a few minutes to figure out why the walls were not budging when I tried to line up the edges with the shed siding. So I had to undo a lot of the L brackets from the corners to get the shed siding to install correctly.

Once the shed siding was up, I reinstalled the L brackets.

As for the window openings, I initially installed shed siding that covered them up completely.

Once the shed siding was securely in place, I used a mini circular saw to cut out the opening (I highly recommend a compact circular saw for your tool collection – it’s much more convenient than a full sized circular saw and also very precise).

I made another mistake related to the shed siding too. The wall studs in the panels are spaced 16” apart (pretty common construction standard).

The 16” spacing starts at one end of the wall panel. Yet, depending on the length of the wall panel, it could end abruptly, forcing you to place the ending stud at an arbitrary distance.

When installing the shed siding, you always have to start on the end of the panel where the 16” spacing begins (not where it ended prematurely).

Starting on the correct end of the wall panel ensures that every 4 ft wide shed siding sheet ends on a wall stud.

I luckily did this for the 3 sides of the shed. However, the right side of the shed, I did not start siding on the correct end.

Because of this error, I had several pieces of overlapping siding that did not have a wall stud behind it.

Lack of a wall stud at the seams meant there was no way to tighten the overlap between the shed siding sheets and left a gap for rain and bugs to come in.

So rather than re-siding that wall panel, I left it as is, and installed some additional wall studs to nail the seams into.

Rain, Rain Go Away

I worked on building the shed all by myself. Since it was a solo project, it took me longer to finish because it was just me building it. During this time, I had an issue with heavy rain water causing parts of the shed siding to swell and bulge and pull away from parts of the foundation.

After it had rained, I noticed that there were 2 slight dips in the flooring around the edges of the shed foundation that caused rain water to puddle and remain there.

In that same area, some of the shed siding was bulging on the outside. I did some research and found out that unprotected T1-11 plywood siding will start to warp if left exposed to standing water.

So this puddling water was warping my T1-11 siding.

My solution was to drill a few tiny holes into the center of the floor dips to let the water drain. After the next rainfall, I checked the shed and there was no more water puddles.

My T1-11 plywood siding has never warped since.

As for the existing bulges in the shed siding, I could not leave them like that because it would let bugs in. So I used a bar clamp to force the shed siding back into place, and secured it with a few nails.

Shed Roof Construction

With the plywood shed walls finally up, I could start working on the roof.

This was a big milestone for my DIY shed project as it meant the “drying out” period could start (when water stopped entering the interior, and it could soon become usable space).

How to Build Roof Trusses for a Shed

The shed roof required a number of trusses to be built.

The trusses are the shed roof framing, which are the triangular supports mounted on top of the structure that the roof sheathing or plywood is nailed into.

I had to build thirteen individual shed trusses to span the length of the shed.

Here is what the shed trusses look like up close:

In building trusses for a shed, I followed the directions in the shed plans to construct them.

My miter saw really came in handy for building the shed roof, as there were lots of angles to cut.

Where each segment of the truss met another segment, I sandwiched that part between two pieces of plywood and nailed it together securely.

I read a great tip online about constructing the shed trusses. Similar to the framed wall panels, I built them on the floor of the shed. However, this time I use the shed floor to make a jig for each truss.

I needed each of the trusses to be identical to the next. So I built the first truss carefully on the shed floor.

Once completed, I screwed scrap blocks of wood in the floor at strategic parts around the truss.

I lifted the finished truss up and a perfect jig remained on the floor to construct the next one. I didn’t have to spend time measuring and aligning the truss segments.

Next, I just placed each segment into the jig and secured them with the sandwiching plywood.

The blocks of wood screwed into the floor meant that the truss would be a perfect replica of the original one.

How to Attach the Shed Trusses

Attaching the trusses to the shed structure was not as simple as dropping them onto the top and nailing them.

Because of how they rest on the framed walls, there was not much surface area to work with to nail them down securely.

I did some research online, and a common technique was to just toe-nail the truss to the shed (drive some nails into the truss at an angle to penetrate both the truss and the shed structure).

I tried this, but I was not comfortable with the connection it made. There was too much movement, and it did not feel safe to leave it like that.

My solution was to use L brackets on the sides of the trusses and heavy duty 6-inch TimberLok screws driven in from underneath at an angle.

The screws were what really did the job. The L brackets really just held the truss in place so it was easy to drive in the screws. I love the TimberLok screws.

With all the extra TimberLok screws leftover from the shed, I use them in so many projects now (such as my folding workbench and sliding garage shelves) that require a really strong fastener.

Here is a view of the trusses from outside:

How to Install Roof Sheathing on a Shed

Next came the shed roof sheathing. I used ½” 4×8 OSB (oriented strand board) plywood for the shed roof.

The trickiest part of this shed building step was actually getting the plywood sheets onto the trusses. I would recommend getting some help for this part of the shed construction. The shed roof sheathing was very heavy and large to do by yourself.

I was very eager though to get the roof on, and unfortunately no one was around at the time to help. I went through several failed attempts to get the sheets up by myself.

Eventually the technique that worked for me was to lift each plywood sheet up and in between the trusses. This required quite a bit of strength.

Needless to say, I was very sore afterwards, but it was worth it.

Prior to lifting up the plywood sheets, I had screwed scrap siding into the overhanging part of the trusses, giving the lower trusses an edge.

This ensured that when I dropped the sheets onto the trusses, they would not slide off the bottom and fall to the ground.

One by one, I lifted and nailed each sheet down to the trusses in a staggered pattern provided in the plans.

Here’s a picture looking up into the trusses after the plywood sheathing was laid down:

Installing the Drip Edge on a Plywood Shed

With the plywood sheathing nailed down, I installed a drip edge on the overhang of the shed.

A drip edge is specially shaped metal flashing that helps keep water on roof away from your structure, and not run down the side.

Here’s a close up of the metal drip edge on the plywood shed:

Laying the Roof Paper

After the plywood sheathing came roofing felt paper. The roofing paper came in a large roll that I cut into 16 ft segments.

I started at the bottom corner of one side of the roof, and worked my way up. I nailed the roofing paper into the trusses using roofing nails with large plastic caps in the heads.

The caps really gripped the roofing paper without tearing it.

I also liked that the caps for the roof were bright orange. It helped me locate the trusses after the paper went on (it’s important to try and keep your weight above the trusses to avoid doing damage to the sheathing).

I covered both sides of the roof with paper and left the apex for last.

There was a little gap between the roofing sheathing at the apex where the two sides of the roof met. I was a little worried about leaks, so I thickened up the felt paper by applying two layers on the apex.

Here’s a picture of the apex with the extra layer of roofing paper (there are some shingles installed already, but I’m getting to that next):

Installing Shingles on the Shed Roof

After the felt paper, I moved onto the shingles. I’ve always wanted to work with shingles, so I was really looking forward to this learning opportunity.

After a lot of roofing research, I felt confident to proceed in knowing how to put shingles on a shed.

Coincidentally, part of our home’s roof was being replaced at this time by a roofing contractor due to a leak, so I talked to the guy for a little bit and he gave me some useful tips and confirmed that my plan for the shed’s roof sounded solid.

I bought 25-year asphalt 3-tab charcoal colored shingles from Home Depot.

I estimated I needed about 6 bundles of shingles. They are sold in packs called bundles, and each bundle covers about 33 sq.

The individual shingles are rectangular in shape with 3 tabs (as seen in the picture below):

The black line running across the center of the shingle is a tar line.

Shingles overlap one another, and when the sun heats up the roof, the tar line softens enough to adhere to the overlapping shingles.

Applying Starter Shingles on the Shed Roof

To begin installing shingles on the roof, I first had to apply starter shingles.

Some shingle bundles come with special shingle strips called starters that lack the 3 tabs and are just one continuous strip.

Because shingles always need to overlap each other, the first row of shingles on a roof needs a special starting strip, or else the tabs would rest directly on the felt paper below and expose it to the elements.

My shingle bundles did not have any starters, so I just made my own.

I used a utility knife and cut off the tabs from a few shingles. I cut just below the tar line.

Nailing Down the Shingles

With the starter strips made, I nailed them to the bottom edge of the roof, making sure the tar line was on the bottom.

I made sure to extend the shingles about an inch off the edge of the roof. This overhang is important to prevent water from running off the shingles and down the siding.

I know that the metal drip edge was installed below to prevent this, but this was just an extra measure of protection.

After the starters were installed, I was ready to install the regular tabbed shingles.

I overlapped the starter strip with the tabs from the other shingles and drove 4 nails per shingle just below the tar line (with two at the ends and two above each tab slit).

I worked my way across the shed roof to complete the first row. The last shingle in the row needed to be cut, but I left it intact for now, with plans to cut all the excess later.

To start the next row of shingles, I had to offset the first shingle so that the tab slits rested on the middle of a shingle tab below.

If I did not offset the starting shingle, then the tab slits would line up with the slits in the row below and increase the potential of water seeping through the shingles unto the roofing felt.

So using a utility knife, I cut off about 1/6th of the shingle.

I continued this process row-by-row until I got as close as possible to the apex of the roof.

Then I hopped over to the other side of the shed’s roof, and repeated the whole process (installed the starter shingles at the bottom, and worked my way up).

Here’s a picture of the shingles so far:

Finishing with a Ridge Cap on the Shed Roof

The last step to finish installing the shingles on the shed roof was to cover up the apex and form a solid ridge cap.

Once again, I had to cut the shingles to make special pieces for the apex on the shed roof.

Just like the starter strips, I cut off the tabs below the tar line.

Then I nailed each strip across the apex, perpendicular to the rest of the shingles on the sides.

As I worked my way across the apex, I overlapped each strip so each overlapping one covers the tar line on next one.

Here’s a picture of what the apex looked like after installing the shingles:Here’s a picture after installing the shingles on the roof (Eileen just put on a coat of primer on the siding too):

Priming and Painting the Shed

Speaking of primer, Eileen took care of all of the painting on the shed – from choosing the color to the last brush stroke.

And, painting the shed was a project by itself.

The shed took a lot of paint which we greatly underestimated. Here I was thinking how far a gallon of paint went on drywall when repainting a bedroom.

Needless to say, a gallon of primer barely touched the surface of the raw plywood siding on the shed. The plywood soaked up so much of the paint.

So, we went back and purchased a 5-gallon bucket of Zinnser brand primer. Eileen ended up painting the shed with 3 coats of primer.

After the primer, Eileen went on painting the shed with 2 coats of grey exterior paint.

The grey paint on the shed really made it pop, but more importantly, served as a thick protective barrier for the siding against water.

So in total, the shed required 5 coats of paint, taking about a week to complete.

It was well worth the time and effort though, and since Eileen did the painting, I could keep working on other shed tasks.

With the shed now primed and painted, next up was building a ramp for the riding lawn mower, building shed steps for the storage entrance, building doors, and installing the windows.

To keep reading to see how the shed turned out, check out the final post – Shed Project Phase 3 (Building Steps, Ramps, & Doors).

Refinishing an Old Telephone Table

May 15, 2016 by Eileen 25 Comments

With the warm weather, Ash and I have been working on so many projects – a built-in bookshelf in our sitting room, a planter box for our garden, painting an old thrift store desk, transforming a kitchen desk area to a cabinet, and refinishing an old telephone table.

Today I’m sharing how Ash and I refinished our old telephone table. I found it for $20 at my favorite flea market years ago and feel in love with its charm. I’d been wanting to stain it dark for years, but it fit in pretty nicely at our old house.

However, in our new house, our family room is much more modern looking, and this old telephone table stood out like a sore thumb!

Preparing the Telephone Table

I was excited to finally have a chance to redo this old telephone table.

My plan was to use wood stain, as we redid my nanny’s coffee table years ago with wood stain. It turned out beautiful.

The first thing I did was wipe it down really well, getting rid of any dust. Then I started to sand down table.

Here’s where I made my mistake. I didn’t sand it down to bare wood. I just did a light sanding, enough to give the stain something to stick too.

Mistakenly, I then moved onto staining the piece, and it was turning out horribly. Since I didn’t sand this old, weathered piece down to bare, there were lots of little knicks and grooves in the surfaces. The stain was filling these in, turning them almost black. So, the surfaces were looking spotty and uneven.

I figured that I now had three choices: I could switch gears and use gel stain like I did on the kitchen and bathroom cabinets, I could paint the table, or I could start over again and sand it down to bare wood.

I decided to sand it down to bare wood and start again. Here’s where Ash helped me. We decided to leave the rungs as is – they looked fine with the first coat of stain, and we were hoping they would blend in well with the second application of stain.

To begin the sanding, Ash started with the random orbital sander and 80 grit paper. However, the existing finish on the table proved to be very challenging to remove. The sander was doing its job but very slowly and burning through lots of paper.

After some experimentation with different tools, Ash found the best one to be the oscillating multi-tool.

Using a flush-cut saw blade, running the blade against the surface at the right angle scraped off the thick, difficult finish. It did leave behind a very ragged surface due to the oscillating action of the blade, but he sanded it down smoothly after with the orbital sander.

One caution about using the oscillating multi-tool is that Ash had to be careful to pull the blade versus pushing it through.

When he pushed the tool, it would sometimes snag a groove and start cutting deeply into the wood. The pulling action worked out best.

I made sure to wipe off all of the sawdust – using a combination of a cheese cloth and Ash’s Shop-Vac.

Staining the Telephone Table

Next, I re-gathered my materials for staining:

Dark Walnut Wood Stain – Minwax
Polyurethane – Minwax
Pre-stain – Minwax
Four rags (two per coat)
Foam brushes
Gloves

I prefer to stain wood using rags because the stain rubs into the wood better. You have less excess and build-up; however, I keep the foam brush around for hard to get to places.

Also, I grabbed our can of pre-stain since the wood was now bare. I used the pre-stain first, brushing it on with a foam brush and waiting about 20 minutes before starting to stain.

I used the first rag to rub on a nice coat of stain. Then, I started with the seat and worked my way around.

Since I was working in the hot sun, the wood was absorbing the stain faster than usual. So, I needed to wipe off the excess before I finished the whole piece. I used the second rag for this, lightly brushing it along the surface. Don’t skip this step – or you will end up with globs.

Also, make sure to do a good job removing the excess around tight areas – like where the rungs meet the table. Otherwise, you will end up with ugly, globby lumps.

Even though I used the rag for most of the staining, I took out the foam brush to get the really tight corners or spaces. Be careful with the foam brush because it holds a lot of stain and drips easily and messily.

After I was done staining and removing the excess, I did a quick scan to make sure I didn’t miss any drips. I let it dry until it wasn’t tacky anymore.

Then, I put on another coat.

Sealing the Stain with Polyurethane

After I was done with the two coats, I was pleased with the results. So, Ash put on a coat of polyurethane.

He used a foam brush, going along with the grain of the wood, and carefully making sure there were no lingering air bubbles on the table’s surfaces.

He let that dry overnight and then did another coat. The refinished telephone table was almost done.

Completing the Refinished Telephone Table

The last step was choosing a new knob at Home Depot and screwing it into the drawer.

We let the refinished telephone table air out for a few days. Then, we moved it back into our family room.

Here’s a before and after picture of my charming newly refinished telephone table.

Since we had all of the wood staining materials in our garage, the cost of refinishing the telephone table was $2. Just the cost of the knob. 🙂

The time of project spanned about a week or so, due to the dry time between coats and the couple of days we let it air out. While the refinished telephone table was drying, Ash and I had other projects we were working on – like a desk update.

Overall, the telephone table update was quite an improvement. The dark stain modernized the old table perfectly. I’ll be on the lookout for my next flea market find 🙂