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Coincidentally, the project I was working on at the time (the built-in bookcase with window seat) produced a lot of scrap birch plywood.

This was expensive stuff – 4×8 sheets sell for $50 at Home Depot. So I wasn’t wasting any cut offs (I was quite inventive in the different ways I reused those scraps).

My shelving idea between the garage doors would be a perfect little project for some of the plywood scraps to get more garage storage.

Planning the Garage Storage Boxes

Simple flat shelves wouldn’t suffice though. With so little space, the shelves would be small, and things could fall off easily.

So instead of shelves, I started visualizing little boxes on the wall. How nice would it be to walk in wearing yard gloves, and have a box to toss them into as soon as I enter the garage?

I took the box idea a step further and considered using French cleats for them.

This would allow each box shelf to be removed by simply lifting it. It would lead to a very modular design where the boxes could be swapped with other ones on the fly.

Rather than digging through a box on the wall to find what I need, or make repeated trips to the wall, why not just take the box shelf with me? Not only would it create more garage storage – but it also would be very efficient.

​Now that’s some clever thinking, if I do say so myself.

I came up with this simple box design below:

Here’s another view of the box design, resting on the wall via the French cleats:

Building the French Cleat Storage Boxes

I was excited to get more garage storage from this wasted space – I couldn’t wait to start building. Here’s a TinkerCAD exploded diagram showing in detail how it was constructed:

Constructing the First Garage Storage Box

In the diagram above, the orange piece on the far right is mounted to the wall (to allow the box shelf to drop into and secure to the wall). The rest of the pieces form the box itself.

The wall mounted piece and the other angled cut directly above it (attached to the box) form the French cleat system. I used scrap ¾” birch plywood for the box and French cleats.

For the floor of the box, I used ⅛” thick scrap plywood. I cut all the pieces to size quickly using my table saw, and then miter cut the side pieces for that nice angled profile.

For the French cleat 45 degree lengthwise cuts, I used the table saw again.

Then I used construction adhesive, some bar clamps and my 16 gauge finishing nail gun to assemble the wood pieces into a functional French cleat box shelf.

Technically, I built the first shelf without the nail gun. I just used regular finishing nails and a hammer.

Finishing Nail Gun for the Win

With these types of shelves, the strength comes mostly from the construction adhesive (that stuff is really strong when completely dry). The nails really just hold the pieces in place for the glue to set. So that’s why I used finishing nails.

Also, I didn’t want to risk splitting the plywood scraps, so finishing nails were a good choice due to their thin profile.

As I mentioned earlier, I was in the middle of a bookcase/window seat project at the time. Part of this project involved installing crown molding and baseboard.

I remembered installing crown molding in my previous home, and having an incredibly hard time doing it with finishing nails and a hammer. So, I ended up borrowing my neighbor’s cordless finishing nail gun, and the installation was such a breeze. I just held the crown molding in place, then tap tap tap, and the nails (technically brads) were countersunk, securing the molding to the wall.

So purchasing my own finishing nail gun had long been on my wish list.

I finally bit the bullet and purchased one for my birthday to use on the bookcase project. I also got some angled finishing nails to go along with it.

They arrived in the middle of these French cleat shelves. So the shelves were the perfect opportunity to hone my skills with the gun.

Here’s a picture of me using the finishing nail gun for one of the box shelves:

I originally purchased an 18-gauge finishing nail gun (keep reading to see why I returned it).

Sidenote on Nail Guns

For those not familiar with finishing nail gun terminology, the gauge represents the thickness of the nail. I’m using the word ‘nail’ loosely because these nail guns actually fire brads, which are strips of thick wire with a very fine head.

They are great for finishing applications (like securing trim) because the heads make a very small hole and require little work to conceal. The thinness of the brads also reduce the likelihood of splitting the wood when they are driven in.

Finishing nail guns are not to be confused with framing nail guns, which fire actual nails and use substantially more power to drive them (hence also more dangerous). I used a gas powered framing nail gun in my shed project if you are interested.

Anyway, I was saying earlier how I purchased an 18-gauge finishing nail gun. Unfortunately, I was not having a good experience using it with the birch plywood. Most of the nails would fire in straight, but then bend half way and stick out the side of the wood. It was very annoying.

I did some research online and found out that 18-gauge nails don’t work well in hardwoods (like birch) and will do exactly what they were doing with me (changing direction as they are driven into the hardwood).

So I decided to return the nail gun and get a 16-gauge version instead.

The new nails were noticeablely thicker and worked perfectly for me. The gun is now a permanent addition to my top 12 list of must-have tools.

What’s the best nail gun for a DIYer?

Depending on the type of woodworking project you’re doing, sometimes you’ll need a thinner nail (higher gauge) and sometimes you’ll need a thicker nail (lower gauge).

Unfortunately finishing nail guns can only fire a single gauge, so you’d need multiple guns to accommodate different nail gauges. This is obviously very expensive, and may not make financial sense for you unless you’re a dedicated contractor.

So, 16-gauge is a good compromise because a majority of the projects a typical DIYer works on can be satisfied with that sized nail gauge.

This has held true for me ever since purchasing the nail gun too. I’ve used it for everything from crown molding to shelves to quickly tacking on temporary supports for concreting wooden posts. It’s also my favorite tool, and well-worth the investment.

Finishing Up the Boxes

With the finishing nail gun, construction of 5 box shelves went by very quickly. I only made 5 because I ran out of scrap wood large enough for box shelves. The remaining smaller scraps had another destiny.

​Five French cleat boxes were perfectly adequate for the space allocated though and would definitely create more garage storage and organization.

​Here’s a picture of the completed French cleat boxes resting on the wall (they are empty below, but filled today will all sorts of goodies):

After this was completed, some of the remaining birch plywood scraps got used for another project.

Get More Garage Storage with These Ideas

I was going finishing nail gun crazy and just wanted to keep tap-tap-tapping brads. So, I ended up making an incredibly useful battery charging station for my cordless tool batteries.

​The garage storage station consisted of four L shaped shelves fixed to the wall, with two triangular supports each.

Here’s a picture of the empty shelves on the walls so you can get an idea of the design:

Here’s what the shelves look like actually being used. This little nook helped get more garage storage and organization.

The shelves created more garage storage – enough space for 4+ battery chargers, extra batteries and a host of accessories.

I got creative and tacked on an empty plastic nail box to store stationary-like pencils, markers and scissors.

I’m most proud of my measuring tape holder though. I was always looking for my measuring tape and needed a dedicated location for it, so I mounted a metal strip to one of the shelves, and the measuring tape just clips onto it.

It’s in the perfect location too. Whenever I need a measuring tape, I just open the garage door and grab the tape off the holder. When done, I just snap it back on the holder and it’s there for future use.

Here’s a picture showing my measuring tape holder:

A Lot of Storage for a Little Effort

So that’s it for this round of more garage storage shelving. I constructed five French cleat boxes in the lost space between the double garage doors and added some bonus shelving too. Not only did I create more garage storage but this storage added another level of efficiency to our garage.

I completed everything on a Saturday with no additional cost to me because I used all scrap wood. Although I benefited a great deal from the finishing nail gun I purchased around the same time, it could have been done with just regular finishing nails and a hammer.

​Stay tuned for future shelving ideas as inspiration strikes. I hope this article brought you some inspiration to get more garage storage too.

After mounting the pegboard and hanging up some tools, the wall still looked a little empty. I had a vision of mounting a heavy duty folding workbench to the wall.

This was the perfect location, and if the workbench folded, we could still fit the car in the garage.

Moreover, I was also in desperate need of a good workbench. I had been using the driveway and garage floor for all my projects.

​The lack of a completely flat and level surface made projects more difficult. So I embarked on this bucket list project of building my own folding workbench.

Installing the Pegboard in the Garage

First off, the pegboard needed to be installed. I had to create a slight gap between the wall and the board to allow the hooks to be inserted.

I used some scrap 1 x 3 wood left over from a prior project to create the gap.

​Using my table saw, I cut the wood in half lengthwise to make 1 x 1.5 strips and screwed them to the studs behind the drywall.

​Here’s a picture of the wall showing the mounted strips:

Then I hoisted up each 2 x 8 pegboard sheet and screwed them into the wood strips, using washers to secure the board. It all just seemed too simple, and I needed more of a challenge.

After, I hoisted up each 2 x 8 pegboard sheet and screwed them into the wood strips, using washers to secure the board. It all just seemed too simple, and I needed more of a challenge.

I then remembered some French cleat shelves I recently built in between the two garage doors (post to come soon!). They were portable shelves that could be removed from the wall by simply lifting. At the same time, they were very sturdily mounted.

​So I quickly made 4 shallow box shelves and rigged up a French cleat system for them.

​Here’s a picture of the shelves, along with the pegboard and my fancy tool collection:

Creating the Folding Workbench Design

With the pegboard and shelves installed, I could start on the DIY folding workbench.

To come up with the design, I first did a lot of research on existing workbenches, especially folding ones.

I was initially considering one that folded up to cover the pegboard when not in use. A nice feature of that design was that it left below the pegboard intact. So, I could make use of the space for shelving in the future.

I ended up ditching that idea because it would hinder my ability to get tools off the pegboard when the table was folded up.

The extra space below the pegboard was not worth that inconvenience.

Thus, I decided my workbench would fold downwards.

Many fold-down tables I came across had built in legs at the front that swung down. I wanted to make my table free of legs to give a more roomy feel, and also allow easy access to the floor when the table was down.

Sweeping up a sawdust covered floor is a lot easier with no table legs in the way. So finally, all my research culminated into a custom design, which I created in TinkerCad.

Here are the TinkerCAD diagrams of the table in the up and down position:

As you can see in the diagrams of the DIY folding workbench, I planned to have the table supported with 3 wall mounted legs.

Each leg would rest on hinges, allowing them to swing inwards and lay flat against the wall. With the legs folded in, the tabletop (also resting on hinges) would fold downwards to lay on top of the legs.

I really liked this floating workbench design and was eager to start work on it.

Constructing the DIY Folding Workbench

The workbench construction consisted of 3 main parts – tabletop, legs, and wall mounts. Once completed, I would need to secure the pieces to each other with hinges.

So first I started with the tabletop.

Building the Workbench Tabletop

For the DIY floating workbench tabletop, I opted to use several planks of 2 x 8 and 2 x 4 wood for the top, much like a picnic table. I liked the look because it blended in well with my existing garage shelves (including a sliding shelf behemoth I made a few months ago).

To assemble them together, I used a number of techniques.

First I drilled 10 pocket holes along the length of each board. I used the Kreg Pocket Hole jig to precisely drill all the holes.

Then I applied construction adhesive to sides of the planks, clamped them together tightly and fastened them to each other with 2.5″ pocket hole screws.

Wood Clamp Tip

If you’re really getting into some wood working projects lately and don’t already have a variety of wood clamps, I would strongly recommend getting some. For years, I never had the need for any.

Then about a year ago, I had to borrow a neighbor’s 3ft bar clamp to help hold some warped wood in place while I drilled it down.  I was hooked ever since.

Now I’ve accumulated a host of clamps ranging from 3″ C clamps to 3ft bar clamps. For the bar clamps, I always try to get them in pairs because many clamping scenarios are better with multiple pressure points.

A lot of bar clamps also convert to spreaders, which let you “spread” a certain distance between two pieces of wood (never thought I’d use that feature, but trust me, you’ll run into a scenario where you’ll want to pry apart two pieces of wood).

I’ve also got a few 90 degree clamps, which are a godsend for building bookshelves (or any other scenario where you need to secure two pieces of wood perpendicular to each other).

I even use an awesome Kreg face clamp to keep two pieces of wood perfectly flush for joining (also use it for the pocket hole jig to keep it in place as well).

Alright, enough rambling about wood clamps.

Finally, I ran 3 perpendicular 2 x 4 supports underneath the tabletop for additional strength. These supports also serve as stops for the swinging legs, so the spacing of them was actually determined by the positions of the legs on the wall.

Here are pictures of the top and bottom of the DIY folding workbench’s completed tabletop:

The floating workbench’s tabletop was very heavy but sturdy. The surface and edges were a little rough, so I planned to sand it down in the end and then route the edges with a rounding over bit.

Constructing the Workbench Legs

Each leg consisted of 2 pieces of 2 x 10 planks, cut to 27” in length. I secured the planks to each other, similar to the table top (with pocket holes and wood glue).

I did notch the corner of each leg structure with a 45 degree cut for a nice angled design. This would give me more leg room, and also eliminate a pointed edge to get snagged on.

Here’s a picture of one of the legs being worked on. The DIY folding workbench was already becoming very handy, even just resting on some sawhorses:

The next task was to bolt 2 x 4 mounts into the wall studs. I used 3.5” lag bolts for the fasteners, and made sure they were perfectly level.

I completed the mounts:

For the horizontal 2×4 (that the table top will hinge to) that connects to each vertical support, I used 5 fasteners to secure it.

I used 3 lag bolts to attach to each vertical support and two 6″ TimberLok screws in between the vertical supports to attach it directly to two additional wall studs.

For the lag bolts, it was essential that they were flush with the surface of the wood.

Up until recently, countersinking lag bolts was not a clean and easy task for me.

This was until I bought a set of Forstner bits that made the task a breeze. Unlike regular drill bits, Forstner bits are specially made to cut flat bottom holes to precise depths.

​Here is a picture of one of the bolts up close countersunk with a Forstner bit (note the gap around the bolt head to allow room for the socket spanner):

Finally, with the 3 main project segments completed (table top, legs, mounts), I could start attaching them to each other with hinges.

Prior to a Home Depot trip for all the lumber, I stopped by the local Habitat for Humanity Restore. I was in luck because I picked up 12 used door hinges for a mere $3. Home Depot was selling a pack of brand new ones for $23.

I highly recommend the Habitat stores if you happen to live near to one. They can sometimes yield big savings for your DIY projects.

Attaching the Workbench Hinges

Attaching the hinges went on fairly easily. I used three of the regular door hinges for each leg. Then, I used 3 heavy duty hinges for the table top.

​Here’s a picture of the workbench legs mounted with some hinges. Once again, I used a level to ensure accurate alignments:

I positioned the table in place, and attached it to the wall mounts with the 3 heavy duty hinges.

I used two types of fasteners for the hinges. For the wall mount connection, I used four 1/4″ lag bolts per hinge.

For the table top connection, I used Simpson 1.5″ structural screws (these screws are amazing for all sorts of projects due to their anchoring strength, so I always have some on hand in the garage).

To prevent the doors from accidentally swinging shut while the table was down, I attached a small bolt lock on each leg to lock them into place.

Here’s a picture of one of the heavy duty hinges used to fasten the table top to the wall mounts:

Here is the bolt lock in action to secure the swinging legs.

Note the rectangular notch I had to make on two of the legs to account for the heavy duty table top hinge when folded inwards:

Final Touches on the DIY Folding Workbench

The floating workbench was practically complete at this point. The tabletop just needed a good sanding, and the edges needed a nice routed cut.

I used a 3/8″ radius round over edging bit with my plunge router.

Here’s a picture of the tabletop corner once routed (looks very professional, doesn’t it?):

Finally, I finished the DIY wall-mounted, folding workbench. Confident in its strength, Eileen and I both sat on it to prove that it was a sturdy design. The table did not even budge.

Eileen has plans to paint the garage walls. She found two gallons of high-quality blue paint at the Restore. And, she has an idea to make the pegboard look nicer too. Stay tuned for an updated picture!

Lumber and materials costed around $150. I completed the entire project over the weekend.

Overall, the DIY folding workbench was a much needed addition to my garage workshop. I will be using it a lot in the very near future.

We are already enjoying how much space the floating workbench saves. We love that we didn’t compromise any of our garage space while also finally having a place to work.

If you are in need of a workbench or are looking for a folding solution, this DIY folding workbench is completely do-able and you will love the results.